Core Technology
High-precision sensing, fused with AI
From an arc to a decision — five tightly-linked stages.
SWISS-200 · sensing & control hardware
Integrated System
Software, hardware, algorithm & control — one integrated technology
SWISS · Suxin Welding Intelligence Sensing & Control System
Sensing, AI decisions and fast closed-loop control in one unit, locking the physical weld to digital computation in real time — an industrial Cyber-Physical System (CPS), a step beyond data-only IoT.
sensing accuracy
max sampling rate
edge AI + cloud AI
- In-house high-precision sensor + fast controller, certified flow accuracy
- Plug-and-play in 15 min · multi-layer encrypted transport
- Optional GDPR edition: device-level data only
Gas-Saving
Saving gas means cutting waste — never starving the weld
Real flow traces from one SWISS device — manual & runaway on the left, automatic & smart on the right.
Measured · SWISS shielding-gas flow (L/min) · target 20 · shaded = waste (over-gas + spillover)
What
High-precision sensing + fast closed-loop control lock shielding-gas flow to the process set-point (~20 L/min).
Why
A mechanical regulator + float meter overshoots to ~39 L/min, tails off after the arc and drifts around 25 — gas leaks away unseen, a typical 20–50% wasted.
How
Works the moment it's installed — no change to how welders work. It trims over-target waste pass by pass — ~20% gas saved on average.
Dynamic Control
Dynamic gas control — 100% inside the process band
Not just turning the gas down — flow tracks the welding current in real time, always held within the process band: current up, gas up (capped at the upper limit, never over-gassed); current down, gas down (floored at the lower limit, never starving the arc).
Measured · current drives → gas dynamically controlled, always locked between the 20 L/min upper limit and 10 L/min lower limit (red = upper · grey = lower)
What
Gas flow tracks the process current millisecond by millisecond, auto-adjusting while staying locked between the upper (~20 L/min) and lower process limits.
Bounded both ways
Current up → gas up, capped at the upper limit (never wasteful); current down → gas down, floored at the lower limit (never starving the weld) — 100% process-safe.
Beyond manual
Sensing and control in one: track the current to dose gas while holding both limits — dynamic switching and precision no manual setup can match.
Digital Management
Closed-loop welding-process control, driven by automatic AI analysis
Data reveals the trend; PDCA closes the loop.
What
Digitize the whole welding process: AI auto-analysis, live dashboards, traceable reports, a data platform for the detail, and PDCA to close the loop — one digital-management suite.
Why
Traditional welding runs on people watching and paper records — work slips, rules slip. Once everything is data, process can run the work and the system can run the people.
How
Digital scheduling (platform) → task execution (sensing) → AI analysis + dashboards & reports (check) → surface issues, tune process & rules (act) — round and round, sharper each cycle.
Inside
Five core strengths, one unit
01
Sensing
Multi-signal capture — the data foundation for AI.
02
Edge Computing
Real-time compute; 99% less data traffic.
03
Data Platform
Parallel computing; no data silos.
04
Welding AI
Real-time diagnosis; self-growing know-how.
05
Welding Brain
A knowledge graph that keeps learning.
A patent moat — to name a few
70+ invention patents- In-house high-precision differential-pressure gas-flow sensing · 1% FS, third-party calibrated
- Integrated SW-HW-algorithm — high-precision sensing under welding EMI
- Ultra-low-pressure gas-flow control for extreme low or unstable pressure conditions
- Resistance spot-weld quality diagnosis via high-speed acquisition + edge computing
- Joint optimization of weld quality × cost × carbon · ESG moat
Representative domains only; implementation is protected by patent claims & trade secrets — 70+ invention patents, to name a few.
Get a free trial — start your upgrade
Call or email — we reply the same day.
Calling from outside China? Dial +86-400-012-6886. Prefer email? Write to sales@suxiniot.com.